Why a Reamer Chatters

Reamer chatter usually comes from instability, too much overhang, poor alignment or incorrect cutting conditions.

Why a Reamer Cuts Oversize

An oversize reamed hole can come from excessive allowance, runout, poor alignment, speed or a worn reamer.

Why a Countersink Is Too Large

Oversizing can result from excessive pressure, poor alignment, tool runout or a countersink selected for the wrong fastener.

Why a Countersink Chatters

Chatter comes from overhang, unstable workholding, excessive feed, a dull tool or an angle mismatch.

Why a Mag Drill Arbor Wears Prematurely

Arbor wear is often caused by runout, poor fit, side loading, chips in the interface or a worn pilot system.

Why a Magnetic Drill Loses Holding Power

Magnetic holding power depends on clean contact, adequate steel thickness, a flat base and a sound magnet system.

Why an Annular Cutter Slug Gets Stuck

Slug retention can come from a bent pilot, insufficient ejection space, chips packed in the cut or cutter misalignment.

Why an Annular Cutter Stops Cutting

A dull cutter, incorrect shank, insufficient lubricant, poor magnet contact or wrong speed can stop an annular cutter from cutting efficiently.

Why Chips Pack in a Tap

Chip packing depends on hole type, tap geometry, material, depth and lubrication.

Why an Annular Cutter Slips in the Arbor

Slipping can be caused by the wrong shank, loose set screws, contamination or a worn arbor.

Why Drill Bits Break in Stainless Steel

Stainless steel can work harden when the tool rubs, dwells or loses its edge.

Why a Tap Drill Hole Is Not Straight

Taps follow the drilled hole, so poor entry alignment or workholding creates a crooked thread.