Why an End Mill Breaks

Breakage often follows excessive engagement, a weak setup, wrong tool geometry or chip evacuation problems.

End Mills: selection checklist

  • Confirm the operation and tool center-cutting capability.
  • Reduce radial or axial engagement.
  • Clear chips and inspect the holder.

How to choose the right option

  1. Stop and inspect the tool, workpiece and machine interface.
  2. Correct the size, geometry, setup or cutting condition involved.
  3. Run a controlled test and inspect the result before returning to production.

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For production quantities, unusual sizes or help selecting the correct tool, request a quote from Cutting Tools Outlet.

End-millsIndustrial cutting toolsTroubleshooting